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[null,null,"SHUTDOWN /START-UP  CHECKLIST",null,null,null,"Document Classification - Internal"]
["All questions are to be answered with a checkmark \"√\" or no \"N\" in the status box.\nNon-compliances are to have corrective action with timing recorded in the space provided.",null,null,null,"Date:\n","\n\n"]
[null,null,null,null,"Supplier:\n"]
["Item #","Checklist","Expectations","Status","Corrective Action"]
["Prior to Shutdown"]
[1,"Will Maintenance ensure that the machines and materials are properly prepared for the shut down?","Machines are shut down per the manufacturer's specification.\nConfirm back-up software is available.\nPurging and proper storage of Expendable Materials."]
[2,"Are all expiration dates on expendable materials identified and noted?","FIFO being followed\nConfirm Date Opened, In-Service Date, Purge date \nReplace all expired material."]
[3,"Will production lines be purged of all work-in-process before shutdown?","Identify all parts with clear description of their conditions. All in-process parts, rework/repair parts, suspect parts in holding areas, and defect parts in quarantine area should be involved."]
[4,"Are finished goods stored in a proper environment and location?","Free of water leakage, dust, dirt and other contaminants.\nProper temperature / humidity / engineering specification. "]
[5,"Have Methode delivery requirements have been reviewed?","Methode delivery requirements have been reviewed and uninterrupted supply is assured.  Bank builds are planned as appropriate."]
["Return from Shutdown",null,null,null,null,null,"Document Classification - Internal"]
[1,"Are the operators certified to perform the assigned job according to the latest revision of the work instruction?","Only certified operators are allowed to perform specific tasks unless directly supervised under a training program."]
[2,"Will the condition of all WIP parts be verified after shutdown?","Check all WIP to make sure proper identification, no damage / contamination / missing-components, etc."]
[3,"Is the functionality of error-proofing devices and methods verified at the beginning of each shift (minimum) with known pass/fail part samples?  ","Ensure error-proofing devices are functioning properly after shutdown."]
[4,"In cases where there is not 100% final inspection, is there increased frequency or sample size of final or shipping inspections?","Detect any unforeseen issues resulting from shutdown."]
[5,"Have gauges and fixtures requiring verification been confirmed?","Verify all calibrations are up to date."]
[6,"Has Set-Up been completed and approved?","The actual job Set-Up is verified to the documented parameters."]
[7,"Has the First Piece Approval process been followed?","Parts are verified to Master Sample prior to release for production."]